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INTRODUCTION TO PVC FILMS FOR PACKAGING.
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The PVC (Poly Vinyl
Chloride) is a thermoplastic polymer of great versatility and
it is one of the most important plastic materials available
today. It main characteristics include mechanical resistance,
resistance to the environment (weathering), to the water and
many reagents. It also has acceptable electric resistance properties.
Depending on the used formulation is possible manufacture multiple
and varied products how it could be: pipes, bottles, profiles,
coatings, foams, footwear, coated wires, hoses, disks, floors,
toys and of course rigid and flexible films in a great variety
of thickness and presentations, using for this, very varied
production techniques how it could be extrusion, calendering,
injection, rotational molding, thermoforming, compression, blown
molding, etc.
The production processes
used in manufacturing of PVC films usually are: tubing extrusion
and subsequent blowing of plasticized PVC; the extrusion by
means of a flat film die; the calendering and occasionally the
casting by means of the use and the evaporation of solvents
(very rare). The range of these films could vary from the very
hard and rigid to the very soft and flexible.
The main use of PVC
films is the product packaging. Some packed goods sometimes
receive an additional cover carried out with film. The missions
of this cover are:
1. Additional protection
of the merchandise for external influences.
2. Improvement of the control and guarantee
of the closure.
3. Possibility of gathering several isolated
packs.
4. Better sale promotion.
The protecting function
of an evolving film could be very varied:
- Avoids the mechanical deterioring of
valuable containers due to the close contact suffering during
the transport and storage.
- The sensitive merchandises have a better
protection against the losses of aroma for external influences.
- Many products demand protection for
absorption, the loss of moisture or both inconveniences (for
example bread or cigarettes).
In general, an evolving
film, of the appropriate material, could complete these functions.
The films used like overwrap usually are transparent, in this
way is recognized the content and is facilitated the classification.
Also, a well-sealed wrap also offers the guarantee that the
container has not been open.
Depending on the type
of film, these is used in the food packaging, how it could be
fresh meats, poultry, fruits and vegetables; or as structural
part of the packaging, for example the package of cans or multi-package;
or in order to give an exceptional presentation to the products,
for example, gifts, boxes of chocolates, disk packaging, etc.
The increase in the
importance of the use of PVC films like material of packaging
is attributed to it excellent barrier properties for moisture,
gases and odors; to its chemical resistance to the water and
chemical products; its clarity and similar crystal transparency;
to its mechanical consistency. Additional advantage are its
shine, its tear resistance, its oxygen transmission barrier,
good heat sealing and the possibility of production of a packaging
free of wrinkles.
The biaxially oriented
films possess some of these characteristics improved, how it
is: exceptional clarity, superior tensile properties, flexibility
and improved barrier properties, better impact resistance and
an improved thermal stability. However, there is a detriment
in the amount of elongation that resists, the easy propagation
of tears, and a narrowing of the range of sealing.
They are two the types
of films of PVC that we managed: the shrink and stretch. Actually
we haven´t manufacturing the last, only sell imported
product.
The materials with
thermoplastic memory that tends to heat contracting are the
bases of the method of shrink packaging. From all the possible
materials, the polyolefin and PVC shrink films are those that
there is acquired practical importance. The properties of contraction
of the several thermoplastics is different and depends on the
range of melting temperature or hardening of the plastic and
is possible adjust to a predispose capacity of contraction with
accuracy.
When the shrink films
contract could achieve a packaging without wrinkles that adjust
to the form and to the size of the product that it cover. The
percentage of shrink increases with the shrinking temperature
and could be theoretically controlled for this method, but is
very difficult in the practice with the majority of the shrink
techniques because the percentage of ending shrink is determined
for the object that is packed. However the measure of this property
gives an idea of the amount of retraction that could achieve
the film. Is possible manufacture different percentage of shrinking
in longitudinal direction (machine direction M/D) or in the
transverse direction (T/D), but the most usual is a balanced
shrinking in both directions.

The shrink tension
is the force that the film exerts when it is restrained from
the shrink at high temperature and it could be influenced for
the properties of the polymer and the manufacturing method.
Tensions between 50 and 150 psi is desirable in order to provide
a tight packaging after the shrink and higher when are required
that the film becomes structural part of the package, although
it is necessary to be careful with the temperature control and
time for prevent ruptures or distorting.
The films of PVC are
appropriate for most of the packaging.
The employment of shrink packaging is always opportune when
it is wrapping goods of irregular form. The process is also
appropriate in the cases in which are tried to bale goods with
diverse dimensions or for formats in irregular succession. Finally
it is also used in order to unite loose packages in collective
packages. Although must be to tolerate the welding cords and
some wrinkles produced in the corners. Existing equipment are
manuals and automatic. Most of the shrink equipment work with
hot air (80 to 200 C) and almost always-preferable low temperatures
of shrinking for simpler equipment, an energy saving and because
permit the packaging of heat sensitive products.
It is a very flexible
films with a formulation that permits an easy adherence to flat
surfaces like the glass, some plastics and the same film. Also
to applying a force that stretches it elongate largely the film
allowing to achieve adjusted and tight packaging similar to
the obtained with shrink films, but without using heat. The
same as in the shrink films, are the polyolefins and PVC those
that it have achieved a great entrance in the packaging market.
The stretch packaging
consists of the simply process of stretching the film on the
product to wrap permitting that the elastic forces inside the
film adapts to the surface of the product, with the advantage
that for its high adherence requires little or null seal. It
is adapted for the manual packaging of foods so much for its
ease to use, like its odor barrier properties, as well as a
better presentation and better food properties conservation.
The formulation of these films is totally non-toxic and is approved
for the direct contact of the foods. Another very widespread
use is the packaging of big platforms with the purpose of containing
multiple packages in one alone of big dimension and easier handling,
but only if the package is rectangular or of regular form, it
is not applicable to irregular forms. Between the advantages
concerning to shrink packaging is the lower cost of the process
of packaging due to the low energy requirement and to the equipment
of minor cost; nevertheless, the removal of the film is more
difficult and it not provided a totally close package how it
could be the case of the shrink.